Project background
JIA DU Group has 4 central factories and 11 satellite factories, with a total of nearly 4,000 employees, mainly in the processing and research and development of sports woven,down, children's clothing and other apparel, with China Li Ning, Anta, Puma, Sketchers and Decathlon and other well-known brands of clothing, the annual output value of nearly 1 billion.As the orders of enterprises increase day by day, the demand for flexibility in order supply is getting higher and higher, and the shortage of workers is becoming more and more difficult, Enterprise flexible production and management, production efficiency improvement to have higher requirements,for this reason Jadu Group in 2018 in Gaozhou Changpo town launched the intelligent industrial park project.
Customer demand
1. Fully automated sewing equipment is used to facilitate recruitment and solve local employment problems, and also to ensure the quality
of garments.
2. Realize flexible production, quick response for small orders, and support on-demand production of well-known brands.
3. Break through all data streams, the whole production process can be perceived and visualized, allowing brand owners to remotely understand the production progress.
4. The modules of the factory are standardized and can be replicated and put into production quickly.
Solution
JIA DU Group completely transformed its fabric and auxiliary material warehouse,production workshop and finished product warehouse, and automatically developed an intelligent warehouse management system for fabrics and auxiliary materials in cooperation with software vendors; JlA DU Group invested in 4 sets of German BULL MER LOT automatic fabric cutting machine and spreading machine,Al intelligent fabric inspection machine,Automatic labeller machine,15 intelligent hanging LOT production lines and nearly 3,600 LOT template machines and automated sewing equipment. At the same time, JlA DU Group sets up a hanging system and a hanging logistics line. The All-in-one production mode intelligently connects the entire piece to the sorting process,and at the same time adds automatic sorting,automatic packaging systems and intelligent finished product warehouse modules.
Customer benefits
Turn the traditional production workshop into a more efficient and smarter digital workshop.Real-time monitoring of the whole process from order placement to packaging,warehousing and warehousing, at a glance.it is conducive to solving local labor ande mployment problems and improving local income levels. New employees can be on-the-job and on-the-job within 1 hour of training.It truly realizes the whole chain of logistics and information flow of the five modules of the surface accessories warehouse, the cutting center, the sewing center, the rear sorting center and the finished product warehouse.
